Researchers from Skoltech Petroleum created a digital twin of a polymer composite material with an embedded 2D sensor and successfully used it for structural integrity testing. The new technology can be used to manufacture — and monitor the state of — various large structures, such as aircraft wings, wind turbine blades, and bridge spans, which are made of polymer composites. The layer of carbon nanotubes that serves as the sensor, which the team inserted between the fiber-reinforced composite layers, is so thin that it does not affect the thickness, mechanical properties, and overall design of the part.
Digital twin of polymer composite with 2D sensor
Predicting methane explosions
Researchers at Skoltech Petroleum developed and successfully tested a unique experimental setup for simulating gas dynamic processes in cryolithozone rock and predicting the probability of explosive methane emissions. The setup, which is the only one of its kind in Russia, can be used to conduct experiments with permafrost samples under a variety of simulated natural conditions. A specific algorithm can be employed to adjust the medium’s temperature and gas pressure, and the unique sample holder can compact the soil and measure the changes in its linear dimensions, porosity, and permeability during the experiment. The setup is fitted with acoustic sensors to determine the ratio of ice and unfrozen water in the rock pores. The solution will facilitate the study of a wide range of complex natural processes that affect frozen rock in the Arctic.
As part of the development of a 3D printer for the Russian segment of the International Space Station and the future Russian orbital station, researchers at Skoltech Materials created a prototype for a five-axis composite printing technology, where the nozzle moves in three dimensions and the platform rotates around two axes. The prototype of the new 3D printer, which will be used to make fiber-reinforced polymers, is expected to be ready by the end of 2025. The team is also developing an extruder to recycle plastic waste from printing, which will help optimize the development of 3D objects on board the ISS.
5-axis printing prototype for International Space Station
Better carbon material for electrodes
Researchers from Skoltech Materials and their colleagues from other research organizations enhanced the quality of a carbon-based electrode material by exposing it to air plasma. This helped improve the electrode’s properties, which are a key constraint for the performance of fuel cells — promising devices for efficient and environmentally friendly generation of electricity from combustible fuels. Fuel cells are used in industrial facilities and households, especially in hard-to-reach, unelectrified areas. A perfect solution for backup power sources, this mode of power generation is used in spacecraft, submarines, refrigerated warehouse loaders, cars, buses, trains, and boats.
From May 29 to June 1, 2024, Skoltech hosted the second Sino-Russian Symposium on Chemistry and Materials Science. The participants were greeted by Skoltech President Alexander Kuleshov, Distinguished Professor Artem R. Oganov, who heads the Material Discovery Laboratory, RAS Vice President Stepan Kalmykov, and Chinese Academy of Sciences Vice President Wu Zhaohui. At the event, Skoltech signed a cooperation agreement with the Xinjiang Technical Institute of Physics and Chemistry. The symposium featured sessions on materials theory, catalysis and chemistry, nonlinear optical materials, and energy materials, among other topics.
Sino-Russian Symposium on Chemistry and Materials Science
Advanced materials and engineering
Researchers at Skoltech Petroleum found a way to produce hydrogen from natural gas right in the gas field by injecting steam and a catalyst into a well and adding oxygen to create a high-temperature environment in the reservoir. The catalyst- and vapor-assisted combustion produces a mixture of carbon monoxide and easily extractable hydrogen. This technology will accelerate the transition from fossil fuels to clean hydrogen power.
Faster transition to clean hydrogen energy
Researchers from Skoltech Engineering and their international team developed a groundbreaking method called Dimming InfeRred Estimate of CME Direction (DIRECD). By combining fundamental achievements in solar physics with operational space weather forecasting tasks, this method enables the rapid 3D estimation of coronal mass ejections and their propagation directions. DIRECD can significantly reduce the risk to satellites, navigation systems, and critical infrastructure, preventing the potentially massive costs for having to deal with the aftermath of a particularly severe solar storm.
Early warning of solar storms